The finite element simulation method of high cycle fatigue(HCF) life scatter based on crystal plasticity theory was introduced. According to the features of microstructure of typical titanium alloy TC4
the grains model was established by Voronoi method. Combining the crystal plasticity constitutive equations of titanium alloy
the simulation of the effect of stress level on the fatigue life scatter was performed. The parameter of fatigue life dispersion was given. Results show that
the fatigue life is longer and the life is more dispersed as the loading decreases.