Approach of micro-scale similar flow field of inert gas was obtained with two numerical methods. It was verified that the flow characteristics of ion thrusters propellant distributor could be better simulated under first-order velocity slip boundary condition by N-S(Navier-Stokes) method. Based on xenon flow features and discharge characteristics of four-ring-cusp discharge chamber
improvement scheme was proposed for decelerating injection velocity and ameliorating circumferential uniformity of propellant. Dual-stage distributor was utilized and extra amounts of orifices were arranged at 45° on both sides. Calculation results demonstrate that after conducting the improvement scheme
circumferential uniformity of xenon has an amelioration of 37% while the speed of flow has a decrease of 32%. Furthermore
experimental results illustrate that ion production cost has dropped from 183W/A to 167W/A at maximum throttle condition
and performance of discharge chamber has improved.